Semi-Autogenous Grinding (SAG) mill and a ball mill. The SAG mill circuit also includes ... .The tests were conducted in a size range from 0.063 to 2 mm. Then, mass balance of the circuit was calculated and the models for mills, screens and hydrocyclones were employed in MODSIM (version 3.6.24). Firstly, simulations were

The SAG Mill has a "small" circulation load of oversize given be the 3/8″ trommel screen and the 1/2″ x 1 1/4″ discharge grates. The load of 4″ balls in this …

the HPGR - ball mill circuit achieved a 21% reduction in energ y consumption over the existing SAG - ball mill circuit at the same P 80 grind size of 160 µm. At a grind of 80% passing 75 µm, the HPGR - stirred mill circuit showed a 34% reduction in energy compared to the …

SAG Power Ball mill Mill ball Power Line D x L, foot HP number D x L, foot HP 1 32 x 15 11.000 1 22 x 36,5 13.000 ... Pulp Lifters and Cone Discharge of SAG Mills • Size of SAG Grate: 64 mm • The short directors is near to medium directors • Strangulation of 95 mm 697 mm 307 mm 674 mm 350 mm Cone discharge of SAG 1011 95 mm 298 mm

Table 1. Some major characteristics of the Sarcheshmeh SAG mill. Diameter (m) Length (m) Motor power (kW) Mill filling (%) Ball size (mm) Ball filling (%) Feed size (mm) Product size (mm) 9.15 4.87 2*3700 35 125 15 -250 -3 3. Methodology Liner design has become an increasingly more important tool for the AG/SAG performance optimization.

The smallest ball size typically charged into ball mills and tower mills is ½ inch (12.5 mm), although media diameters as small as 6 mm have been used industrially in Vertimills. In a laboratory study by Nesset et al .,[ 7 ] a GIS mill charged with 5-mm steel shot, and with other operating conditions similarly optimized, achieved high energy ...

Our SAG mill & ball mill media are designed and optimized for our customers' milling environments to improve steel consumption, wear rates, throughput and grind. Tell me more about SGI's products… 7. SAG Mill Grinding Media Designs. 5. Ball Mill Grinding Media Designs. 20mm - 160 mm. Grinding Media Ø Size Range. Contact SGI today for ...

Before making a change in the SAG mill ball size it is important to test it first in simulation.

Coal Ball Mill. Feeding size: ≤25mm. Capacity: 5-20t/h. Functional advantages: Less failure and reliable operation. Applications: It is mainly used for grinding coal of various hardnesses, and is also suitable for coal powder making system and ore milling system in cement plants and metal magnesium plants. Email: [email protected]

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. …

SAG mills mimic the same shortcoming. It follows that in order to obtain the specifi c energy (SE) to achieve a certain transfer size, based on the 80 per cent passing value, an ineffi ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method.

SIZE: SAG milling grinding media are available in sizes from 4.0" to 6.5" or 105 mm to 160 mm. CHEMISTRY: The chemistry of the balls is controlled via a robust internal …

1. SAG mill is the primary tool for grinding. SAG mill is used before the other mills. Ball mill is a secondary, and it is used after the SAG mill. 2. SAG mill breaks the raw material into pieces for the further grinding. Ball mill is used to grind the pieces of raw material into. powder-like structures. 3.

Ball mill Wi test closing screen size, umclosing, µm; Ball mill Wi test product size, P 80, µm; Ball mill Wi test feed size, F 80, µm; Ball mill Wi grams per revolution at test conclusion, gpr; Required parameters. F 80, µm is the 80% passing size of the fresh feed to the circuit (expected to be a Bond-compatible size distribution). P 80 ...

Build-up in critical size: It is well established from the earliest use of AG and SAG mills that the build-up of competent critical size material, can drop throughput to half (Morrell and Valery ...

Ball Mill and SAG Mill Use Grinding ball and grinding cylpebs for Cement or Mine Grinding Short Description: Grinding Ball size range from 12-125 mm, 45-65 HRC, 1-23 % Cr. content; Grinding Cylpeb of required sizes 45-65 HRC, 1-23 % Cr. content.

The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of twelve 660 mm diameter cyclones. The cyclone underflow from each line reports to a ball mill, while the cyclone overflow is directed ...

A reduction in the SAG mill ball size from 125 mm to 100 mm to minimise lump degradation. Production increased by 8.8% while achieving a 27 μm finer grind size giving a 9.5 % increase in efficiency for a total improvement of 18.3%. New cyclone cluster; Cavex cyclones are suited to the coarser grind size.

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size …

The mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill. AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a …

processing in ball/SAG mill operations. Depending upon mill capacity, ball size and other ... smallest size and shape of the tramp (steel scats) to be removed dictates the size of the magnet. Other considerations include the burden depth, belt speed, capacity, as …

OVERVIEW. ME Super SAG® are forged steel balls designed for use in SAG mills and available in four models depending on your requirements: HH (High Hardness), S (Standard), T (Tough) and HC (High Carbon). Available in diameters ranging in size from 100 mm to 160 mm (4" - 6.25") approximately.

The two installed mills include a semi-autogenous (SAG) mill measuring 10.4 x 6.1 m with a drive output of 15 MW; and a ball mill rated at 18 MW. The SAG mill reduces ore fragments with a maximum size of 250 mm (P80 = 152 mm) down to 2 mm, and the ball mill reduces the SAG mill product to about 74 µm. Grinding is followed by flotation.

sag mill — Product Introduction A wet autogenous mill that materials as grinding media. Particle Size: 200-350mm. Improvement: High-efficiency autogenous mill can realize the second and third stage crushing and screening, and part or all crushing and grinding of rod mill or ball mill.Low power consumption, no dust pollution, less auxiliary equipment, easy production automation, and stable ...

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...

Decision-making on selection of SAG mills increasingly uses ... dium size particles (from 100 mm to 2100 μm) — rod milling ... 80 is the size of 80% content of ball mill feed in WAM — CDBM circuit (typically 1000–3000 μm); GDRM means grate discharge rod mill.

AG/SAG mill feed, trommel screen undersize product (-5.00 +0.00 mm), ball mill discharge and cyclone feed, overflow and underflow have been conducted in order to characterize the particle size distribution in the products and to carry out mass balancing of grinding circuits.

SAG mills (semi-autogenous milling) is a type of grinding carried out with a small amount of ball charge and with the help of bigger parts crumbling the smaller parts of ore. In addition to being preferred in gold, copper, platinum and silver mines, SAG MILLS are preferred in …

The discharge of the SAG mill goes to a vibrating screen with the openings of 5 mm. The oversize material is recycled to the SAG mill and the undersize is combined with the ball mill (6.71 × 9.91 m) discharge and is sent to the cyclones. The SAG mill uses two 5500 hp synchronous motors and works with constant 10.5 rpm rotational speed in two ...

In the grinding material process at ball mills becomes necessary to calculate the bulk weigh of used grinding media. The bulk weigh of the grinding balls is necessary to understand the grinding balls mass in the cube, the grinding balls mass loaded into the mill, the prevention of mill overloading with grinding balls, etc. These data often used in operational management of grinding …

5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher Competent ores, better suited to coarse grind sizes as circulating loads can be high 7 SAG mills treating partially or fully

The balls have a lot of excellent properties, such as higher hardness, good abrasive resistance, together with a good surface finish and small dimensional allowance after scientific heating treatment, as one type of grinding media, it can be widely used in ball mill grinding systems of mines, cement, building materials and chemical industries,etc.

January 2007, two complete grinding circuit surveys were performed followed by a SAG mill crash stop and grind-out. After stopping the mill, a SAG mill feed sample was also collected from Conveyor 1.