Sag Mill Grate Design
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mills in the older plants that had many mills in parallel. In fact this is generally still the case in the multi-stream plants, where mill liner design and selection is only tackled on a cost consumables basis. However, the gains to be had through good liner design and …

A New Design Of Pulp Lifter For Grate Discharge Mills Slurry Flow In Mills Grate-Pulp Lifter Discharge Systems (Part 2) A Novel Approach To The Geometallurgical Modelling Of The Collahuasi Grinding Circuit The Appropriateness Of The Transfer Size In AG And SAG Mill Circuit Design Ag SAG Mill Circuit Grinding Energy Requirement - How To Predict ...

Semi autogenous grinding SAG mill liner design 911 Metallurgist. the trend in large SAG mills has been to use wide spaced shell lifters with large reduce packing and ball liner damage and to use larger hence fewer mill liner parts to reduce downtime at liner increasing the mill speed where possible to compensate that induce stresses in the underlying metal sufficient to cause

rod ball mill for mineral processing provesprojektde. Various ball mill machines, vertical roller mills and sag mills are widely used in the mining industry grate ball mills and raw mills are mostly used for mineral processing in some enterprises of mining industries wet ball mill and rod mill are commonly used in mineral processing production line, to grind various hardness ore materials ...

SAG mill liner development draws primarily on practical experience from SAG milling operations supported by computer-based modeling of charge motion in SAG mills and on established good design practice. Liner design needs to respond to the process aspects of mill liner action that are critical to good SAG mill performance, i.e., the impact of shell liners on the grinding action and of …

Yanacocha gold single stage sag mill design, operation and optimization. Proceedings SAG 2015, Vancouver, British Columbia, Canada. Paper #127. ... Grate design considerations ...

Grate design modification. Decreased SAG mill ball diameter. Changes to Control and operating philosophy. 24% increase in throughput. Varvarinskoye (2008) Changes to crushing and stockpile management. Cyclone reconfiguration. Control philosophy and System implementation. Ramped up production from a 250 tph base to 450 tph in a 6 month period. [6]

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

3 SAG mill (8 – 15% ball charge) Variable competency ore 4 High ball charge SAG mill (15 to 25% ball charge) Incompetent ore 5 Low ball charge SAG mill, high mill speed. (4% ball charge, 90% Nc) A cross between AG and SAG for competent, abrasive ores. As typically operated in RSA. 6 SAG mill (configurations 3, and 5 ) with recycle crusher

of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from literature lacks knowledge of mill content size distribution and its effect on discharge through the grate at various aperture sizes and radial positions. It also indicates that in order to advance the understanding in a meaningful way, a more mechanistic ...

SAG Mill Liner Design Special Features: The material of SAG Mill Liner Design are low C or high C Cr-Mo Alloy steel,which depends on the specific working condition of the SAG mill.; The hardness of AS2074 L2B is HB310-HB380. We can make big size SAG mill liner castings with Sodium Silicate Sand Process & Resin Sand Process.

Based on experience, mill liner designs have moved toward more open shell lifter volumetric capacity and a grate design to facilitate maximizing both pebble-crushing circuit utilization and SAG mill capacity. Mill throughput is maximized with shell lifters between ratios of 2.5:1 and 5.0:1.

38 X 22 EGL GRATE DISCHARGE SAG MILL 26 000 . Mill was ordered but the project was cancelled prior to installation It is stored at manufacturer warehouses or storage sites Manufacture and Design Grate discharge Diameter 38′ Length 25 5″ flange to flange EGL 22′ Components Inclusions Feed chutes Discharge grates Steel pulp lifters SAG mill trommel Mill braking system Hydraulic

The charge motion and breakage of particles inside the mill depends on the shell lifters design, while the discharge of ground particles is controlled by the grate and pulp lifters. The limitations imposed by poor grate and pulp lifter design become increasingly apparent with increasing size of ag/sag mills and their operation in closed circuit.

Based on experience, mill-liner designs have moved toward more open-shell lifter spacing, increased pulp lifter volumetric capacity, and a grate design to …

Grate Inlets in Sag. ... If the perimeter, P, has been set to 0 by you, the program sets it by assuming d = "Grate Design Depth" and solving for P in the weir equation. There is not a design option for the curb opening length on combination inlets. The program sets it equal to the grate length if found to be 0.

Wills and Napier-Munn (2006) describe the design and operation of SAG mills. SAG mills are currently the technology of choice in hard rock milling operations for reducing primary-crushed ore to ball mill feed. In recent years, the trend has been towards larger-sized SAG mills with diameters of 10.4 m

constant as an empirical function of the open area, grate design, mill speed, charge volume and pulp lifter specifications. Menacho and Chávez (2008) reported a slurry transport model in SAG mills by using the porous media fluid transport theory. Tupper, Govender, Mainza and Neville Plint (2013) reported a …

In this case, the SAG mill design can do that. In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of medium such as steel ball during ...

Sag mill discharge screens-trommel vsibrating tony moon, rtz what id like to talk about is probably one of the nastiest bits of mill design for a grinding circuit, and that is the choice of what do you use on a sag mill discharge do you use vibrating screens or trommel …

A number of optimization and upgrading measures were taken over the 10 years of operation of the semi-autogenous mill, including changes in the grate area, size and arrangement of aperture, liner profile and rock blasting plan. This work describes the main aspects of the circuit design and the improvements introduced over the first years of ...

SAG Mill vs Ball Mill. Ball Motion inside a SAG Mill. Ball Motion inside a Ball Mill. To a more significant degree than in other comminution devices, liner design and configuration can have a substantial effect on mill performance. In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity ...

Based on experience, mill liner designs have moved toward more open shell lifter volumetric capacity and a grate design to facilitate maximizing both pebble-crushing circuit utilization and SAG mill capacity. Mill throughput is maximized with shell lifters between ratios of 2.5:1 and 5.0:1.

discharge pump (grate and pulp lifters) operates. The essential function of a pulp lifter is to transport the broken material and slurry from the discharge grate out of the mill. Hence, the design optimisation of pulp lifters affects not only the energy efficiency and throughput of autogenous grinding/semi-autogenous (AG/SAG) grinding

Developments in SAG Mill Design and Operation Over the last few years, SAG mill manufacturing technology has advanced rapidly. The bounds of mill size have been pushed from two directions. Firstly, the advent of ring motors has removed the constraint applied by the power that a …

SAG Mill Liner Design Mineral Processing & Metallurgy. To a more significant degree than in other comminution devices, SAG Mill Liner Design and Configuration can have a substantial effect mill performance In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity must be considered.

The SAG mill's steel liners were failing to meet the required service life. To remedy the problem, the supplier had added more material to the liner design. But this created its own challenges, reducing the effective grinding volume and adding weight to the mill that was pushing bearing pressures dangerously close to limitations.

Following a successful commissioning and start-up, we believe that two grinding lines at Las Bambas, Perú, each consisting of one SAG Mill and one Ball Mill (this mill combination is uniquely specific to Las Bambas ore types), are operating at design throughput of close to 140,000 tpd and within the range predicted by DJB from a managed multi-sample geometallurgical testing program (i.e., no ...

The crushed pebbles fall directly onto the SAG mill feed belt and return to the SAG mill. SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed.

SINGLE STAGE SAG/AG MILLING DESIGN - Orway. 2 AG mill + a recycle crusher Competent ore - relatively homogenous. The recycle crusher is used to balance the rate of media breakage within the mill Kambalda, Olympic Dam, Sino Iron 3 SAG mill (8 – 15% ball charge) Variable or moderate competency ore with the competency suiting the selected grind size Tarkwa, Leinster, …

SAG Mills Linings Design h: altura media de lifterlibre d= distancia media entre lifters Área entre lifters 1.941 cm2 d/h = 2,56 (706/276) Vlift /Vmol ~ (Área entre lifters x filas de lifters )/Área transversal del molino d = media distance between lifters

The discharge grates of the SAG mill were identified as a key component in the SABC circuit, and their design is a crucial factor in the mill's performance [17,18,19,20,21]. The initial design of the grate section caused a serious accumulation of pebbles within the SAG mill which contributed to a decreased grinding efficiency.

SAG mills. All grate discharge mills (ROM, primary mills, etc.) Specifications. Grates are manufactured in CrMo (FMU226 type) for AG and grate discharge mills and in High-Chrome for AG mills. Lifters design adapted to avoid overthrowing of balls. Design to best fit to the existing pulp lifters. Downloads.